Car machining CNC-lamp rack

Our car headlamp prototypes CNC machining services offers precision and efficiency in creating rapid prototypes for automotive lamps. Utilizing advanced CNC technology, we produce highly accurate and detailed lamp prototypes, ensuring they meet the stringent requirements of the automotive industry. Our service is ideal for manufacturers looking to expedite their product development cycle, providing quick turnaround times without compromising on quality. Whether it's for headlamps, taillights, or other lighting components, our CNC machining ensures that each prototype reflects the exact design specifications, allowing for thorough testing and validation before mass production.

Case introduction

Lamp frame hand plate processing refers to the production of samples or models used to verify the design of the lamp frame in the design and development process of automobile lamps. These hand plates (also known as samples, templates) are important physical prototypes used to assess the utility of the design, structural strength, assembly compatibility, and related functional tests. The following are the general steps of the lamp frame hand plate processing:

Design stage: the designer first uses the computer-aided design (CAD) software to draw the design drawing of the lamp frame. This includes determining key parameters such as the size, shape, support structure and connection point of the lamp frame.

Material selection: select the appropriate material according to the use and requirements of the hand plate. Commonly used materials include plastic (such as ABS, PC), metal (such as aluminum alloy), or other composite materials.

Manufacturing method: choose the appropriate rapid manufacturing technology to make the hand plate. Common methods include 3D printing (such as stereoscopic light curing, selective laser melting), CNC milling, laser cutting, etc.

Reprocessing: After the rapid shaping, the hand plate usually requires further post-processing work, such as polishing, polishing, painting, assembly, etc., to achieve the final appearance and functional requirements.

Assembly and testing: Install the headlight frame hand panel to the corresponding vehicle for suitability check and functional test to ensure that the structure is stable and the lamp assembly is correctly installed.

Evaluation and optimization: Make the necessary adjustment and optimization for the actual assembly and test results. This may involve multiple rounds of iterations until the product meets the design standards and performance expectations.

Validation and preparation for production: Once the lamp frame hand panel is verified and confirmed to meet all design and performance standards, the project can proceed to the next step, such as the design and manufacture of mass production molds.

The processing of lamp frame plate is an important link to ensure the quality of product design. It allows engineers and designers to find and solve problems before actual production, thus reducing production costs and risks.

Why Choose Us?

The group was established in 2013 and has now become an international medical group integrating R&D, manufacturing and sales, with multiple subsidiaries and overseas branches. In the past few years, we have obtained FDA, CE, ISO13485, ISO9001 and other international certifications. In 2020, we achieved sales revenue of more than US$50 million. The existing factory area is approximately 33,000 square meters; a factory covering an area of 68,000 square meters will begin operations in 2022. We focus on product quality and have strict quality control. Products are mainly positioned in high-end medical markets, such as the United States, the United Kingdom, Canada, Western Europe, Australia, etc. We mainly cooperate with major medical groups in North America and Western Europe to develop long-term friendly cooperation.

We have the most advanced automated production lines, a professional team, and a flexible strategic management system. We will provide the most professional products and the most sincere services to customers around the world. We will continue to adopt a globalization strategy, improve service quality, expand brand reputation, and become a competitive international enterprise.

FAQ

Q1: What information do I need to provide for a quotation?

A1: Please share your 2D/3D/Assembly drawings along with detailed requirements such as materials, tolerances, and any specific instructions. The more comprehensive your information, the more accurate our quotation will be.

Q2: How quickly can I receive a quote?

A2: We typically respond with a quote within 24 hours of receiving your inquiry. If your request is urgent, please call us or highlight it in your email so we can prioritize your inquiry.

Q3: What is the preferred format for 3D files?

A3: We prefer STP files, but STEP and STL formats are also accepted.

Q4: How long does it take to get a sample?

A4: The time frame depends on your specific requirements and quantity. Generally, samples are prepared within 3-7 days.

Q5: Is it safe to send my drawings to you?

A5: Yes, your information is secure with us. We do not share it with third parties without your permission, and we are happy to sign an NDA if required.

Q6: How can I be assured of the product quality before shipment?

A6: Our professional QC team inspects each product before shipment. You are welcome to visit our factory, request a third-party inspection, or ask us for production process videos.

Q7: What payment methods do you accept?

A7: We accept T/T, Alipay, PayPal, Western Union, and L/C. Please choose the method that is most convenient for you.

Q8: What are the available shipping options?

A8:By sea to your nearest port

By air to your nearest airport

By express (DHL, UPS, FEDEX, TNT, EMS) to your door

Q9: What should I do if I receive a defective prototype?

A9: Please send us the inspection report along with photos highlighting the defects. We will review our inspection records and discuss the next steps with you. If the defect is due to our quality or shipping issues, we will replace the defective prototypes within 10 days. If you return the prototype to us, we will issue a refund.

Q10: Special considerations regarding prototype quality?

A10: Prototypes differ from standard products, often involving fast delivery and urgent processing. Some details may not perfectly match the drawings, and adjustments may be needed during assembly. Certain designs may be challenging to achieve through machining, leading to a prototype that functions differently than the final product. This is common in prototyping and not considered a quality issue. Our engineers will discuss any such concerns with you during the data analysis stage before you place your order.